Tom Noser

If you are going to do scale aileron, elevator or rudder hinges, you are going to have to move the hinge line back from the leading edge of the control surface. "So, tell me something I don’t know" you say.

Well sure you know that, but what do you use to handle the cantilever problem? (You know, there’s a gap between the support structure and the hinge point, and the beam spanning that gap is called a cantilever). Well I’ve been using metal tubing to do the job and I haven’t seen anybody else doing that.

That’s probably because I haven’t been to enough scale contests and talked to enough builders, or maybe it’s because these guys are just being cagey, but here’s a method I’ve been using for about eight years.

The first time I used this system I was building a Piper Tri-Pacer which uses Friese ailerons, and the cantilever in that case is severe as you can see in Figure 1.

I use 0.032" annealed aluminum for the bracket. The same bracket is used for the hinges without the operator and serves the flap as well as the aileron. This type aileron was used on the P-47 and many
other WW II aircraft.

The aileron is built using a bulkhead just aft of the hinge line. Backing plates are cemented to the back
of the bulkhead to provide a means of mounting the brackets. You can see that this aileron can be easily balanced by cutting a saw kerf into the nose and gluing in a strip of solder.